Automatic Injectable Vial Filling & Stoppering Machine
Automatic Injectable Vial Filling & Stoppering Machine Details
Introducing the Revolutionary Automatic Injectable Vial Filling & Stoppering Machine by N.K Industries: Your Trusted Partner in Pharmaceutical Excellence
N.K Industries, a pioneer in the industry, proudly presents a range of Automatic Injectable Vial Filling & Stoppering Machines, designed to cater to the intricate needs of pharmaceutical companies. Specifically tailored for the complex injectable units, our machines excel in filling liquids and applying rubber stoppers simultaneously in a single, seamless process.
With a wide array of configurations, including 2 head, 4 head, 6 head, 8 head, and 12 head, our machines cater to both low and high production demands, empowering your production line to reach new heights of efficiency and productivity.
Unmatched precision is at the heart of our design, with the "No Vial - No Fill" system and "No Vial - No Rubber Stopper" system ensuring optimal filling and stoppering processes. This intelligent feature prevents any wastage and guarantees that only properly placed vials are filled and stoppered, minimizing errors and maximizing quality.
At N.K Industries, we understand the unique requirements of pharmaceutical companies. Our Automatic Injectable Vial Filling & Stoppering Machines can be further customized with various optional accessories, including ceiling-mounted suspended Laminar Flow hoods, Toughened Glass Safety cabinets, Pre and Post nitrogen flushing units, and more, enabling you to create the perfect setup for your specific needs.
Quality and compliance are at the forefront of our approach, and our machines are designed to meet the highest industry standards, ensuring that your injectable formulations are produced in a safe and controlled environment.
Choose N.K Industries as your trusted partner in pharmaceutical excellence. Contact us today to explore how our Automatic Injectable Vial Filling & Stoppering Machines can transform your production line, elevate efficiency, and maintain the highest standards of quality and safety. Embrace innovation and precision with N.K Industries as your dedicated manufacturing partner.
Salient Feature:
- Compact and Modular Design with CGMP Model.
- Contact Parts: Made of AISI 316 stainless steel to ensure compatibility with the liquid being filled.
- Body Structure: Built using AISI 304 stainless steel for durability and hygiene.
- Filling Range: Suitable for filling volumes ranging from 1 ml to 100 ml.
- Easy Removal of Autoclavable Parts: Individual parts required for autoclaving/sterilization can be easily removed, avoiding the need to shift the entire machine.
- Co-Eccentric Nozzles: Enable rapid and accurate liquid filling along with nitrogen flushing.
- No Vial - No Filling System: Ensures filling occurs only when vials are present, reducing wastage.
- No Rubber Stopper - Machine Stop System: Prevents filling when rubber stoppers are missing, ensuring quality control.
- Suitable for Dry and Wet Rubber Stoppers: Supplied with a liquid collection tray for efficient operation.
- Minimal Changeover Time: Allows quick and easy switching between different container sizes or fill volumes.
- CE Certified Electronics, Gear Motor, and Gearbox: Ensures safety and compliance with international standards.
Optional Features:-
- Automatic conveyor washing system.
- Nitrogen flushing before and after filling.
- Toughened Glass or Acrylic Safety Cabinet for Machine
- Tower Light showing the machine status / operation
- PLC – HMI based automation.
- On line pre inspection system.
- Float tank (Holding tank) with or without stirrer.
- Ceiling Suspended Laminar Flow hood.
Technical Specification:
Range Of Automatic Vial Filling & Stoppering Machine | |||||
Model | NKVFRS-50 | NKVFRS-100 | NKVFRS-150 | NKVFRS-200 | NKVFRS-250 |
Name | Automatic Double Head Vial Filling & Stoppering Machine | Automatic Four Head Vial Filling & Stoppering Machine | Automatic Six Head Vial Filling & Stoppering Machine | Automatic Eight Head Vial Filling & Stoppering Machine | Automatic Twelve Head Vial Filling & Stoppering Machine |
Direction | Left To Right | Left To Right | Left To Right | Left To Right | Left To Right |
Production Rate | Up To 50 Vial / Minute | Up To 100 Vial / Minute | Up To 150 Vial / Minute | Up To 180 Vial / Minute | Up To 200 Vial / Minute |
Number Of Head/Syringe | 2 Head | 4 Head | 6 Head | 8 Head | 12 Head |
Filling Size | 1 Ml To 100 Ml | 1 Ml To 100 Ml | 1 Ml To 100 Ml | 1 Ml To 100 Ml | 1 Ml To 100 Ml |
Filling Accuracy | ± 1 % On Single Dose | ± 1 % On Single Dose | ± 1 % On Single Dose | ± 1 % On Single Dose | ± 1 % On Single Dose |
Power Consumption | 2 HP | 2.25 HP | 2.25 HP | 2.75 HP | 3.75 HP |
Input Vial Diameter (mm) | 16 MM To 50 MM MAX. | 16 MM To 50 MM MAX. | 16 MM To 50 MM MAX. | 16 MM To 50 MM MAX. | 16 MM To 50 MM MAX. |
Vial Height (mm) | Up To 75 Mm Max | Up To 75 Mm Max | Up To 75 Mm Max | Up To 75 Mm Max | Up To 75 Mm Max |
Rubber Stopper | 13mm/ 20mm (Slotted & Non-Slotted) | 13mm/ 20mm (Slotted & Non-Slotted) | 13mm/ 20mm (Slotted & Non-Slotted) | 13mm/ 20mm (Slotted & Non-Slotted) | 13mm/ 20mm (Slotted & Non-Slotted) |
Electrical Connection | 440 V ,3 Phase (4 Wire System ) 50 HZ | 440 V ,3 Phase (4 Wire System ) 50 HZ | 440 V ,3 Phase (4 Wire System ) 50 HZ | 440 V ,3 Phase (4 Wire System ) 50 HZ | 440 V ,3 Phase (4 Wire System ) 50 HZ |
Air Pressure | 6 Bar Pressure 0.5 CFM | 6 Bar Pressure 0.5 CFM | 6 Bar Pressure 0.5 CFM | 6 Bar Pressure 0.5 CFM | 6 Bar Pressure 0.5 CFM |
Height Of Conveyor | Adjustable From 800 To 850 Mm | Adjustable From 800 To 850 Mm | Adjustable From 800 To 850 Mm | Adjustable From 800 To 850 Mm | Adjustable From 800 To 850 Mm |
Dimension | 1500 X 800 X 1400 | 1800 X 800 X 1400 | 1800 X 800 X 1400 | 2000 X 900 X 1400 | 2300 X 1000 X 1400 |